Comprehensive quality management for automotive tier-2 and tier-3 ancillary units. Digital inspection records, PPAP documentation, control plans, and defect tracking aligned with Maruti, Tata Motors, and Mahindra requirements. Pass IATF 16949 audits and improve First Time Through (FTT) rates.
30-40%
Defect Reduction
100%
Inspection Traceability
Digital
PPAP Records
Production Part Approval Process (PPAP) documentation aligned with AIAG standards
All quality records stored securely in Indian data centers (Mumbai, Chennai, Bangalore)
Our quality software helps automotive ancillary units pass OEM audits and reduce rejections.
Complete PPAP (Production Part Approval Process) documentation: PSW (Part Submission Warrant), dimensional reports, material certificates, process flow, control plans, MSA, SPC data. Required for supplying to Maruti, Tata Motors, Mahindra.
Replace paper inspection registers with digital records. Incoming inspection for raw materials, in-process inspection for machining/assembly, final inspection before dispatch. Mobile app for shop floor data entry.
Log defects with photos, defect codes, root cause analysis. Non-Conformance Reports (NCR) for customer rejections. 8D reports for major quality issues. Track corrective and preventive actions (CAPA).
Statistical Process Control (SPC) charts for critical dimensions. X-bar R charts, histogram analysis, process capability (Cp, Cpk). Real-time alerts when process goes out of control.
Track raw material quality from suppliers. Incoming inspection records, supplier ratings, rejection trends. Vendor development program to improve supplier quality performance.
Complete audit trail of all inspection activities. Who inspected which part, when, with what result. Required for IATF 16949, ISO 9001 audits. Export reports for customer audits.
Control Plans
Digital control plans with critical characteristics, special characteristics (🔺⬥), measurement methods, gauges, inspection frequency, reaction plans.
Inspection Checklists
Customizable inspection checklists for each part number. Visual aids, dimensional drawings, acceptance criteria for each parameter.
Gauge Management
Track all measuring instruments (micrometers, verniers, CMM, hardness testers) with calibration due dates, MSA studies, calibration certificates.
Customer Complaints
Log customer complaints from OEMs, track 8D problem solving, containment actions, root cause analysis, permanent corrective actions.
Quality Alerts
WhatsApp/SMS alerts when critical dimensions are out of spec, when rejection % crosses threshold, when gauge calibration is due.
Pass OEM Audits
Complete quality documentation helps pass Maruti, Tata Motors, Mahindra supplier audits. Required for tier-1 upgradation, new part approvals.
Reduce Customer Rejections
Digital inspection records and SPC reduce customer rejections by 30-40%. Saves rejection penalties, rework costs, freight costs.
IATF 16949 Certification
Software aligned with IATF 16949:2016 requirements helps get certified faster. Document control, change management, training records integrated.
Eliminate Paper Registers
Replace bulky inspection registers with digital records. Save 5-6 hours per week spent on maintaining paper records, easier to retrieve during audits.
Quality control integrates seamlessly with other automotive manufacturing modules.
Link quality OK parts to production planning. Only quality-approved parts go into production.
Learn moreLink inspection records to parts for complete traceability from raw material to finished part.
Learn moreTrack supplier quality performance, incoming inspection results, vendor development programs.
Learn moreSchedule a discovery call to see how our quality control software can help your automotive MSME pass Maruti/Tata Motors audits, achieve IATF 16949 certification, and reduce customer rejections by 30-40%. On-premises and cloud options available.
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