Ensure consistent product quality, reduce defects, and maintain compliance with industry standards in plastic injection molding operations.
30-40%
Defect reduction
Our quality control solution addresses the unique challenges of plastic injection molding manufacturers.
Document and classify visual defects like flash, sink marks, and voids with easy photo upload and tagging.
Track mold performance metrics, cycle counts, and maintenance history to prevent quality issues.
Track resin batches, colorants, and additives from receiving through production for full traceability.
Generate batch codes and QR codes for each production run to enable complete product traceability.
Correlate quality outcomes with temperature, pressure, and other molding parameters to optimize production.
Apply Statistical Process Control (SPC) methods to track critical dimensions and quality attributes.
Defect Classification
Categorize defects using standardized plastic molding terminology with visual reference library.
Quality Checkpoints
Create customizable QC checklists for different stages of the plastic molding process.
Dimensional Inspection
Record and analyze critical dimensions with tolerance ranges for molded parts.
Process Parameter Monitoring
Track and correlate injection molding parameters with quality outcomes.
First Article Inspection
Streamlined FAI process with automated reporting and approval workflows.
Non-Conformance Reports
Document non-conforming products with root cause analysis and corrective actions.
Supplier Quality Management
Track material quality metrics from suppliers and manage corrective actions.
Customer Complaint Handling
Track, resolve, and analyze customer complaints with closed-loop verification.
Optimize raw material management for plastic resins, colorants, and additives.
Ensure consistent product quality and reduce defects in molded parts.
Optimize mold scheduling and machine utilization for maximum efficiency.
Track raw materials, production batches, and finished parts through the supply chain.
Schedule a demo to see how FactoStack can improve quality control in your plastic molding operations.